Get the card. Then fill out form I-90,
take it and the card and other ID with the correct spelling to Infopass, explain the situation, and they will stamp your passport so you can travel. Then give in the I-90 and the card and wait for the new one.
----------------------Local USCIS will not stamp the passport if one has the Card. if the info on Card is incorrect then person need to send I-90 to the service center that approved the I-485. if one file I-90 with option D then service center will not send I-90 filing reciept. if it is not USCIS mistake then one can Efile the I-90 and can get I-90 filing reciept and can go to local office with infopass and I-90 filing reciept and can get Passport stamped.
Download the PDF of I-90 from the USCIS web site and the instructions will tell you what you need to provide.